ENGINEERING STRUCTURAL BREAKDOWN

Spring System Works in Real Operation
NOTE
  •  ANSI/WCMA A100.1(U.S. Window Covering Safety Standard)
  • CPSC 16 CFR 1260(U.S. Federal Mandatory Cordless Rule)
  • EN 13120(European Child Safety Standard for Window Coverings)
  • AS/NZS 60335.2.97(Australia & New Zealand Safety Standard for Motorized Blinds)

At DOSRON, our cordless systems are engineered to eliminate exposed cords and hazardous loops — reducing strangulation risks at the source. Every architecture is developed in alignment with key global child-safety standards:

  • ANSI/WCMA A100.1(U.S. Window Covering Safety Standard)
  • CPSC 16 CFR 1260(U.S. Federal Mandatory Cordless Rule)
  • EN 13120(European Child Safety Standard for Window Coverings)
  • AS/NZS 60335.2.97(Australia & New Zealand Safety Standard for Motorized Blinds)

Because protecting children is not a feature upgrade.It is the starting point of responsible engineering.

Quick Summary

The Cordless Lift Control is a 32mm internal spring-driven lift mechanism
for roller blinds, replacing traditional cords and bead chains with a fully enclosed
constant force spring system.
Designed for OEM manufacturers, it delivers smooth push-pull operation,
stable positioning, and long-term mechanical reliability.

Key Features

  • True Cordless Lift Control – No exposed cords or chains
  • 301 Stainless Steel Constant Force Spring
  • Integrated Brake System to prevent sudden drop
  • 32mm Tube Compatibility for standard roller blinds
  • POM Spring Box Housing for low friction and quiet operation
  • Multiple Spring Force Options for different blind weights
  • OEM-Friendly Assembly with pre-tension pin locking

Product Overview

32mm Cordless Lift Control 32mm Cordless Spring and Roller Blind

The Cordless Lift Control is engineered as an internal mechanical platform
that provides both lifting force and positional stability for roller blinds.
Instead of relying on external cords, the entire load-balancing function
is handled inside the aluminum tube.

Users operate the blind by gently pushing or pulling the bottom rail.
The internal spring stores and releases energy smoothly,
while the brake controls motion and holding position.

System Components

  • Spring Box – Core energy storage using a constant force spring
  • Brake – Controls speed and prevents free fall
  • Shaft – Transfers torque inside the tube
  • Circlip – Fixes axial position between components
  • Pin – Locks pre-tension during installation

Constant Force Spring Technology

Constant Force Spring
At the heart of the Cordless Lift Control is a constant force spring
manufactured from 301 stainless steel.
The spring strip is wound into a compact spiral,
delivering near-uniform output force throughout the blind’s travel.

Compared with conventional torsion springs,
constant force springs reduce pull-force variation,
improve mid-position stability,
and enhance overall user experience.

Spring Options & Load Matching

The Spring Box is available in five force variants.
The main difference lies in the thickness of the spring strip.

Example: 0.09 × 16 × 2000

  • Thickness: 0.09 mm
  • Width: 16 mm
  • Length: 2000 mm

Thicker springs provide higher lifting force
but allow fewer wraps within the Spring Box,
resulting in a shorter maximum blind drop.

Thinner springs support longer blind heights
with lower lifting force,
making proper selection essential for optimal performance.

Cordless Lift Control Selection Guide

Proper spring selection is critical for achieving balanced operation,
stable holding, and long service life.
The table below provides a general reference for matching spring specifications
to blind weight and drop length.

                            Fabric length/inch
Spring Spec./mm
26″ 36″ 48″ 54″ 60″ 64″ 72″ 84″ 96″ 104″ Top rebound force Unit
0.07*16*1999 136 150 167 175 183 189 200 217 233 244 50 g
0.08*16*1999 189 205 223 232 241 247 259 277 295 75 g
0.09*16*2000 263 288 317 332 346 356 376 100 g
0.10*16*2000 333 365 404 423 442 455 481 125 g
0.11*16*2000 444 480 524 546 567 582 175 g

Note: Spring selection should always consider fabric weight,
bottom rail weight, tube diameter, and target user pull force.
Final validation through prototype testing is recommended.

Integrated Brake System

The Brake is responsible for controlling movement and holding position.
It prevents sudden downward acceleration
and ensures the blind remains stable when released.

The brake does not generate lifting force;
instead, it governs motion within the force range defined by the spring.

Installation & Pre-Tensioning

Before insertion into the aluminum tube,the Cordless Lift Control must be pre-wound to store initial spring energy.

The Pin locks the spring after pre-tensioning,allowing safe handling during assembly.
Once installed, the Pin is removed,and the system becomes fully operational.

Applications

Application in Daliy Life

  • Residential roller blinds
  • Commercial window shading systems
  • Child-safe window coverings
  • Manual cordless roller blind platforms

Why Choose This Cordless Lift Control

Roller Blind

  • Designed specifically for OEM roller blind manufacturers
  • Reduces safety compliance risk
  • Minimizes wear-prone external components
  • Supports scalable production with consistent performance

Frequently Asked Questions

1. What type of blinds is this Cordless Lift Control designed for?

This Cordless Lift Control is specifically designed for roller blinds
using a 32mm aluminum tube.
It is not intended for Roman shades, zebra blinds, or venetian blinds.

2. Is this a complete roller blind system?

No. This product is an internal lift mechanism and belongs to the
roller blind accessory category.
Fabric, tube, bottom rail, and brackets are supplied separately by the manufacturer.

3. How does the blind stay in position without cords?

Position holding is achieved through the balance between
the constant force spring inside the Spring Box
and the integrated Brake.
The spring provides lifting force,
while the Brake controls motion and prevents sudden movement.

4. Can one spring model fit all blind sizes?

No. Different blind weights and drop lengths require different spring forces.
Selecting the correct spring thickness is essential
to avoid excessive pull force or insufficient lift.

5. What happens if the spring force is too strong?

An oversized spring may cause the blind to rise too quickly,
increase pull resistance,
or reduce usable drop length due to limited wrap capacity.

6. What happens if the spring force is too weak?

An undersized spring may result in poor lifting performance,
difficulty holding position,
or increased load on the Brake.

7. Why is pre-tensioning required before installation?

Pre-tensioning stores initial energy in the spring,
ensuring balanced operation from the first use.
The Pin temporarily locks the spring during assembly for safety and accuracy.

8. Is this system child-safe?

Yes. The Cordless Lift Control eliminates external cords and chains,
significantly reducing entanglement risks
and supporting modern child-safety requirements.

9. Can this system be used for very wide roller blinds?

Performance on wide blinds depends on proper spring selection,
fabric weight distribution,
and overall system design.
Wide applications may require careful testing and validation.

10. Do you support OEM customization?

Yes. Spring force configuration, component matching,
and packaging can be adjusted to support OEM manufacturing requirements.

Field Insight

The Cordless Lift Control is not simply a spring.
It is a balanced mechanical system where
spring force, brake resistance, and pre-tensioning
must work together.

  • Spring thickness determines both force and usable height
  • Brake stability is critical for safety and holding
  • Accurate pre-tensioning directly affects user experience
  • Proper load matching reduces long-term drift and noise

Capacity & Drop

R32 spring box Capacity & Drop

Spring Box PN.

Maximum Capacity /g

Support Maximum Drop /inch

Support Maximum Drop /cm

0.07*16*2000

   

0.08*16*2000

   

0.09*16*2000

   

0.10*16*2000

   

0.11*16*2000

   

 

R38 spring box Capacity & Drop

Spring Box PN.

Maximum Capacity /g

Support Maximum Drop /inch

Support Maximum Drop /cm

0.09*16*2000

   

0.10*16*2000

   

0.11*16*2000

   

0.12*16*2000

   

Why Us?

This will help you understand the differences between our products and those currently on the market.

Item

Electric tubular motors for cordless Spring Mechanism Roller BlindVSElectric tubular motors for cordless Spring Mechanism Roller BlindVSElectric tubular motors for cordless Spring Mechanism Roller Blind

Stablity

   

Force compensate

   

Assembly Safety

   

SKU

   

Lifecycle

   

Cost

   

Operation

   

Patents & Certifications

We design and manufacture cordless spring mechanisms and tubular motors for roller shades, honeycomb shades, zebrablinds, and venetian blinds,roman shades and more. Trusted by top international brands, DOSRON delivers scalableOEM/ODM solutions worldwide.

Get in touch

If you are interested in our solutions, please leave us a message. Let us provide a complete solution tailored to your specific situation.

Frequently Asked Question about Dosron

Q1: Is this Cordless Spring Drive suitable for motorized zebra blinds?

No. This system is engineered for manual cordless zebra blinds. Hybrid motor-spring platforms use different control logic.

Q2: How many Spring Boxes should I use?

It depends on measured fabric + bottom rail weight and required drop. Use the selection table to choose model and quantity per Shaft.

Q3: Why is pre-winding required before installation?

Pre-winding stores initial energy so the system enters the intended force band immediately. The Pin locks the pre-tension state.

Q4: Can a stronger Brake solve drift if the spring is mismatched?

Not reliably. The Spring Box defines the force band; the Brake only governs motion within it. Correct selection comes first.

Q5: Can different Spring Box models be mixed on one Shaft?

Yes, but only with proper load calculations to keep force distribution stable across the full travel.

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